6YL---120型螺旋榨油機

MODEL6YL---120 SCREW OIL PRESS

一．主要性能參數(shù):

Main Specifications

1,榨軸轉速:45-55轉/分

Shaft speed:45-55r/m

2,齒輪箱傳動比:15/34×13/55=1:9.59

Gear ratio in gearbox: 15/34×13/55=1:9.59

3配用動力:11KW

Motor:11KW

4三角帶:B型

Belt: B型

5外形尺寸:長x寬x高1820x570x1320(mm)

Outer dimension: L×W×H(mm) 1820x570x1320

6單機重量:760kg

Weight:580kg

7生產(chǎn)能力見表(一)

Capacity see table (1)

Table(1)production capacity



油料名稱

raw material

每24小時處理量(噸)

feeding per hour(t)

每百公斤產(chǎn)油量(kg)Oil output per 100kg raw material

干餅殘油率(%)

residue(%)



菜籽

rape seeds

熱榨

Hot pressing

6-7

30-38

7.5-8

冷榨

Cold pressing

3-5

28-35





花生

Ground nuts

熱榨

Hot pressing

6-7

35-45

7

冷榨

Cold pressing

3-3.5

32-40





大豆

Bean

熱榨

Hot pressing

5-6

10-16

6.5-7

冷榨

Cold pressing

.3-3.5

8-14



芝麻

sesame

熱榨

Hot pressing

6-7

44-47

6.5-7.5

棉籽

Cotton seeds

冷榨

Cold pressing

3-4

10-14

5.5-6.5

注：以上參數(shù)是指清選，分離，軋胚輔助設備齊全，工藝合理，操作正常是能達到指標。

Note ： Figures shown above reflect performance when selecting ，separating，auxiliary facilities are available when manufacturing is rational.

二,工作原理與構造:

1,工作原理:

榨油機運轉時,將處理好的料胚帶如料斗,油料從料斗進入榨膛。有榨螺的螺旋向里推進，進行壓榨。

因料胚在榨油機的榨膛內(nèi)是在運轉狀態(tài)下進行的，在榨膛高壓的條件下，料胚和榨膛之間產(chǎn)生很大的摩擦阻力。這樣就能使料胚和料胚產(chǎn)生摩擦，造成相對的運動。另一放面，榨螺的根圓直徑是逐漸增粗的，當榨螺轉動時，螺紋使料胚即能向前推進又能向外翻轉，同時靠近榨螺螺紋表面的料層隨著榨軸轉動，這樣在榨膛里的每個料胚微粒都不是等速度同方向的運動。而在微粒之間也存在著相對的運動。有摩擦產(chǎn)生的熱量又滿足了榨油工藝操作上所必須的一份熱量，有助于促使料胚中的蛋白質熱變性，破壞了膠體，增加了塑性，同時也降低了油的粘性，容易析```````榨出油來，因而提高了榨油機的出油率。

2， Oration principle and structure

2.1 oration principle

When oil presses operating prepared material enters extruding chamber from the hopper and then moves forwards by the rotating pressing screw and is pressed. Under the high-pressure condition in the chamber ,friction between material and screw ,between material and chamber will be created ,which also creates friction and relative movement among material particles. On the other hand, root diameter of the pressing screw caries larger from one end to the other ,hence. When rotating ,it not only pushes particles moving forwards but turns them outwards as well ,meanwhile ,particles adjacent the screw will rotation along with screw’ rotating ,causing every particle inside the chamber to possess different speed. Therefore relative movement among particle creates heat which is necessary during manufacturing because of helping protein change property ,damage colloid ,increase plasticity ,decrease oil’s elasticity ,resulting in high oil productivity.

2．結構：該機有進料斗部分，齒輪箱部分，榨膛部分，榨螺部分，機架部分共五大部分組成：見圖（一）



圖一



三．機器的安裝：

榨油機安裝時必須在地腳螺栓牢固的安裝基礎上，使機體保持水平。電機安在進料斗的背面。

3．Installment

The oil press must be installed by bolts firmly on the foundation and be kept horizontal

四．機器的潤滑：

1．榨油機主要采用機油和黃油兩種形式潤滑。加油周期見表二

序號

NO

潤滑部位

lubrication

油脂種類

lubricate

加油周期

Time span

換油周期

Lubricate replacement period

1

調(diào)節(jié)螺栓

Adjusting bolt

20號機械油

Mechanical oil NO.20

每班2次

1-2time/day



2

傘齒輪

Bevel gear

20號機械油Mechanical oil NO.20

每班2次

1-2time/day



3

軸承座套

Bearing bush

20號機械油Mechanical oil NO.20

每班2次

1-2time/day



4

齒輪箱

Gearbox

20號機械油Mechanical oil NO.20

首次加油12kg

First time 12kg

六個月

Every 6 months

5

各滾動軸承

bearing

潤滑油

grease



每年一次

Each year

4.Lubrication

4.1 Oil press is lubricated by lubricating oil and grease, see table(2)

五.機器操作:

(一)開機前的要點:

1.開機前先將齒輪箱內(nèi)加注12公斤機油.

2機器安裝好后,按規(guī)定加注潤滑油,檢查各零部件是否緊固,操作手柄,插板是否靈活.

3.用手搬動大皮帶輪查機器有無松動或卡機現(xiàn)象,若有異常及時排除.

4.調(diào)整皮帶的松緊度,啟動電機,檢查槽輪方向是否與標志方向一致.

5檢查準備工作做好后,松開緊鎖螺母把榨螺擰到死點,再退回3-4圈,再前進半圈,保證榨螺與出餅口的間隙.

5.1 preparation before operating

5.1.1 12kg of lubricant needs to be filled into the gearbox.

5.1.2 After installing the machine, check whether lubricant has been filled in, bolts have been tightened, and handles are operable.

5.1.3 Check large pulley whether it is loose or blocked ,repair it if necessary.

5.1.4 Adjust the tightness of the belt ,switch on the motor and check its rotation direction.

5.1.5 Loosen the lock nut and tighten the screw to its end, then loose it for3-4circles and then tighten it again for half circle to assure the gap of the residue cake outlet.

(二)開機:

1,啟動電機,開動機器,將餅加入6%-8%水分,倒入料斗,磨光榨膛,進料不可過猛,否則可能造成榨膛堵塞與卡死機器事故,因此開始下料應該緩慢均勻,待榨膛磨光后,正常出餅后,方可將料胚倒入料斗.

2.運轉后觀察出餅情況,如不出餅,將榨螺再退出1-2圈,如還不出餅,應停機檢查.切記杜絕開帶車.故障排除后再行初榨工作.正常運轉時餅厚1-2毫米,餅成瓦片狀,手捏不粘,內(nèi)面光滑,外面發(fā)皺,表面不帶油跡.

餅厚的調(diào)節(jié):搬動調(diào)節(jié)螺旋上的手柄,將調(diào)節(jié)螺栓順時針旋轉,螺栓往外,餅就厚,反之餅就薄了。（調(diào)節(jié)螺栓為左T165x6）出餅圈與出渣稍頭的錐角不同，每轉一圈較餅厚度變化為0.4-0.5毫米。

3．榨油機運轉中，應經(jīng)常檢查出油，出渣情況，正常時油大部分從條排與前幾節(jié)園排流出。如餅碎成渣，說明胚料太干。如發(fā)現(xiàn)餅發(fā)熱（散出蒸汽）成大片狀說明水分太高，應及時進行調(diào)節(jié)胚料水分的含量。

出渣：條排出渣時成細片狀說明水分高，如出粉狀含沫說明水分低。園排渣過多屬壓緊螺母未壓緊圓排，應上緊壓緊螺母，如水分合適，則條排不出渣或少出渣，圓排少量出渣也是允許的。料胚含水分的高低直接影響出油率，因此壓榨時應控制好料胚的水分。